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Hydrostatic testing

CEPS operates complete sets of equipment for flooding, hydrostatic testing and dewatering of high pressure pipelines up to 56″ including high pressure and high capacity pumps and unique computerized test monitoring and control systems based on the highly accurate metering equipment.

Our field engineers with over 25 years of experience using this state of the art equipment do validate the pipeline integrity with the highest level of safety and reliability. We offer hydraulic tests according to any required specification including stress-tests where the controlled pressurization creates a strain in the pipeline wall in the range of the real yield stress of the steel.

 

 

 

 

 

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CEPS provides turn-key commissioning services including engineering studies and/or specification development, pipeline cleaning and gauging, chemical treatment of test water, pipeline flooding, hydrostatic pressure testing, tightness tests, pipeline dewatering and pipeline air drying and vacuum drying.

Our pressure testing equipment and procedures comply with requirements of commonly used international standards EN 1594 (EU), ASME B31.8 Code, ASME B31.4 Code, The US Federal Safety Regulation for Pipelines or any other national standards, for example, DVGW G 469 (Germany), NEN 3650 (The Netherlands), PN-M-34503 (Poland) as well as the German standard VdTŰV Merkblatt 1060, or the Czech standard TPG 702 04 for stress-tests.

Our on-line visualization, recording, and control systems allow to stop the tests as soon as the pressure target value or calculated acceptable added volume limit is reached.


our equipment

Pressure heads 4″ to 48″, 150–250 bar
High-pressure pumps max 2× 220 l/min, max 250 bar
max 2× 230 l/min, max 230 bar
max 100 l/min, max 180 bar
max 6 l/min, max 450 bar
max 3 l/min, max 700 bar
Filling pumps max 2× 350 m³/hour, max 60 bar
max 2× 250 m³/hour, max 30 bar
Filling / Feeding pump max 7× 110 m³/hour, max 14 bar
Mobile tanks 10–30 m³
Control and measurement rooms mobile on truck
Computerized control units ✓
Pressure transmitters 600 bar, accuracy 0.05%
270 bar, accuracy 0.1%
Flow meters up to 470 l/min, accuracy 0.5%
Thermometer −30 °C to +60 °C, accuracy 0.05 °C

Compressors

2000 m³/h, 20 bar
2× 1800 m³/h, 20 bar
2× 1500 m³/h, 12 bar
2× 650 m³/h, 12 bar
Boosters 2× 900 m³/h, 25 bar (inlet 10 bar)

main references

Among others we have successfully completed these reference projects in last years

2022 Hydraulic pressure tests of 50 km of 40″ new pipelines in Slovakia
2021 Hydrotesting of Compress Station in Veľké Kapušany, Slovakia, 4″–36″ piping system
2019 Stresstest of 2 km of 56″ pipeline, Czech Republic
2019 Hydrotesting of Valve Metering Station in Hora Svaté Kateřiny, Czech Republic, 4″–56″ piping system
2019 Hydrotesting of Compress Station in Jirkov, Czech Republic, and Lakšárska Nová Ves, Slovakia, 4″–56″ piping system
1992–2019 Hydraulic pressure tests of over 2200 km of 4–40″ new pipelines in Czech Republic, Slovakia, Poland, Latvia
2015–2016 Hydraulic pressure tests of 60 km of 20″ pipeline, Macedonia
2012–2013 Stresstest of 53 km of 56″ GAZELLE pipeline, Czech Republic

Interested to find solution that fits your needs?
Contact us on +420 241 021 519, or let us know at info@ceps-as.cz


related services

The following services and products are usually provided together with this service

  • All services

Pigging services – mechanical and chemical cleaning

Pipeline drying

Revalidation, upgrading and rehabilitation

services


related case studies

See related CEPS case studies

  • All case studies

Stress-tests on the DN 1400 international gas pipeline GAZELLE

Brandov–Sýrovice, Czech Republic
2011–2012

case studies


related documents

For more documents and other information, see the section about us

  • All about CEPS

Key professional references

summary
1999–2025

ISO 9001
ISO 14001
ISO 45001
ISO 3834-2

Inspection certificate – a static and cyclic hydrostatic pressurization

about CEPS


contact

If you have any questions, do not hesitate to contact CEPS responsible persons

  • Contact us

Aleš Brynych

general manager – CEO

phone +420 241 021 547

info@ceps-as.cz

Filip Tesař

sales manager

phone +420 606 641 328

info@ceps-as.cz

CEPS a.s. Head office

phone +420 241 021 511
fax +420 241 021 512

e-mail info@ceps-as.cz

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